Sunday, January 16, 2011

Turn, turn, turn

Last couple weeks have been pretty busy. Seeing as I would have had nothing to write about, I decided to spend the time in the shop and try out some turning.

I picked up Richard Raffan's book "Turning Wood" over the week after Christmas and decided to start small. Pens and spinning tops. This of course required a quick trip to my mecca (Lee Valley) and I picked up the mandrel and 5 slimline pen kits.

Overall I found the pen turning process to be a great way to start. You can turn at a fairly high speed because your blanks are small and you have the bushings as a guide for your finish thickness at the ends. Just be careful not to cut too deep in the middle (or risk revealing the brass)! I was fortunate and avoided that mistake. The pens were turned from birch, purpleheart and ash. Nothing fancy really. The tops were turned from construction grade 2x4s and are about 1.5" tall.

Not being satisfied, I stared looking for something more challenging. A bowl. I didn't have any blocks big enough to make one. Nor did I know of any tree cutting going on to try green wood turning. Finally, I didn't want to buy a blank for my first try. They tend to be expensive mistakes if you screw it up. So that left me with a segmented vessel. If you're interested in learning more about the process and learning more about turning in general, go to Wood Turning Online. They have a great section of projects from beginner to advanced.

I chose to make a 6 sided bowl to minimize the number of pieces I would have to cut and glue up. Total, it was 18 pieces plus the base which was solid. Wood selection was walnut and maple. Yes, I've made a number of projects from these 2 woods, but that's what I have in surplus. I chose the following to make my bowl:
  • For the base, I chose a piece of walnut that had some cool grain that I also hoped would have some glimmer when finished.I cut it to 5" in diameter;
  • For the first ring, I chose maple for the large segments and cut a strip 2 1/4" wide, then into wedge shaped segments on the mitre saw with 30 degree angles on each side. I opted for 3/8" walnut spacers for in between the maple segments. These had to be cut cross grain so that the I wouldn't be creating opposing grain movements which would cause the bowl to split in the future.
  • The top ring was chosen to be walnut again with straight grain to make up the rim. 6 segments again at 2 1/4" wide by 4 1/2" long. 
  • All pieces were 3/4" thick
Gluing up the segments for the top ring was a piece of cake. Gluing 2 wedges at a time and rubbing them together until suction took over and then place on a flat surface covered with wax paper then adding a 3rd segment to get half the ring. The next day would involve flattening the edges of the ring halves to ensure gap free mating.

The middle ring on the other hand presented some problems that caused me to have to go back to the drawing board. Titebond glue has a water component to it. After applying it to a wedge of maple and then to the 3/8" walnut spacer seemed to be okay. But the moisture absorbed into the fibers and caused the spacer to warp so that there were gaps you could park a semi in once the glue dried.

I ended up cutting off the spacers and making new ones. This time 3/4" thick and the glue up went flawlessly. It did have the effect of making the ring a little bigger, but I'll keep that in mind for next time so that I can make the top ring bigger as well.

Once all the glue ups were done, I flattened the rings (and took the corners down) and glued them to each other and onto the base which had been fastened to a glue chuck.and mounted to the lathe using a faceplate.

There were a couple of close calls where the entire project almost ended up as kindling, but in the end it worked out. It measures 6 7/8" across, 1 3/4" tall and he sides/base are about 5/16" thick. Got to say I'm happy with how it turned out. Oh, and the base didn't disappoint with some very interesting figure!

It will be auctioned off in a silent auction happening in February in support of the Mississauga chapter of the Army, Navy Air Force club which supports local veterans (different from the Royal Canadian Legion).

Turning is fun, but there's still a lot to learn about how to best use my gouges.

Tuesday, January 4, 2011

Another number of firsts

Well, Christmas has come and gone and another decade is upon us. I hope everyone had a great Christmas and even better New Year's party. We got to spend the week before Christmas with my mum in Halifax and Boxing day with my wife's parents. It was all good. New Year's Eve was spent quietly at home which while not a party, was a fine way to wrap up a hectic year in my opinion.

Not going to go into great detail on this build as it was pretty straight forward. I made a jewelry box for my special lady. One made of Ash and Walnut with Maple inlay. The box making process was taken from Fine Woodworking Magazine's web article by Matt Kenney. You will need to be a subscriber to see the whole series. The inlay process was taken from The Wood Whisperer episode on router based inlay.

It was my first box other than the one made with my bandsaw previously, but still a first. It was also my first attempt at router inlay. I chose a Calla Lilly as the focal point of my lid, and with that I chose a nice straight grained piece of walnut so as not to detract from the inlay.


The other thing was I have taken the plunge into turning. I have picked up a Delta 46-455 midi lathe and have tried my hand at some pen turning and want to take a stab at other things like bowls, furniture legs, lamps ... the list goes on and on and on. Taking a look around the web, there are some fantastic creations.

Oh, if anyone has some tips on skew chisel sharpening, please let me know. It's one tool that's been frustrating me so far. Sharpened very carefully, I'm only getting dust in my attempts to get peeling cuts.

What about the ever so infamous year in review and plans for the coming year? I think I'd like to go into that, but that's for another post.